I'm not entirely sure the problem is the battery cover. I've had mine for about 2 weeks. I didn't have any problems until yesterday. Mine just randomly quit. Literally was using it, set it down for maybe 5 minutes, picked it up and nothing. So, I did all the standard things when things like this happen. Clicked all the buttons. Power 5 times, the rest randomly Said out loud "What the fuck"... looked at it while turning it to see all sides. Clicked the buttons some more. Took off the battery cover. Put it back on and clicked the buttons some more. You know. The standards. changed batteries and heard the zzt. You know the one. The one you wonder if its a good zzzt, or a bad zzzt. Clicked the power button and it was on. Changed the battery back to the first one, and nothing again. Played with the battery door a little then everything started to get HOT. The Bat door and the side of the mode where the battery tube is. I quickly took off the battery door and pulled the battery. It was quite hot. So, I did what any person like me does. I took all the screws out to see what the hell is going on. The PCB right around the Neg and Pos pads were browned just a little. I forgot to take pictures before I sealed the solder up. I sealed all the leads with some hot glue(all i had) then covered with elec. tape. Put all back together and all works. Only been a few hours but all seems to be working fine.
This is my experience so far. Other then that, i've been quite happy with the chip. I have the black one and am even Ok with the browning of the leather. I kinda like it.
Had to leave as i was typing that. OK..so, All that being said. It was a good thing that I was checking things out when this happened. The potential for the battery to vent seems to be VERY high as I see it. All the leads and solder points in this mod are completely exposed. The consumer shouldn't have to worry about these things. I like the feel and shape of this mod but am not happy with the assembly.